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soaring_eagle's avatar
Sep 23, 2014

ReadyNAS Duo v1 HDD replacement problems

Computer: Ubuntu 14.04 LTS laptop
Device: Netgear ReadyNAS Duo v1
HDD1: Seagate Barracuda 72000.12 ST31000528AS 1TB (Firmware: CC38)
HDD2: Seagate Barracuda ST2000DM001 2TB (Firmware: CC29)
HDD3: Seagate Barracuda ST2000DM001 2TB (Firmware: CC29)

I use my ReadyNAS for home use. It does not get a lot of use since I mainly use it for backup and general storage. It came with HDD1. Since at the time I purchased it I was short on funds, I did not have a second disk for redundancy. However, I recently started getting SMART self-assessment test errors like the one below. Fortunately, I still have access to the disk and all my data seems to be intact. I tried downloading the system logs, but whenever I do, the unit becomes indefinitely unresponsive and I have to cut power and even do a OS re-install from the boot menu.

System log message(s):

Disk 1 did not pass SMART self-assessment test. Please replace this disk as soon as possible. Growing SMART errors indicate a disk that may fail soon. If the errors continue to increase, you should be prepared to replace the disk.


After referencing the HDD HCL for my model, I purchased HDD2 from Amazon since it was listed with a very good rating by several reviews and at a great price. I hot-swapped it into the unit and the following messages were reported in the system log:

System log message(s):

Fri Aug 29 01:29:59 CDT 2014 RAID sync finished on volume C. The volume is now fully redundant.
Thu Aug 28 21:22:33 CDT 2014 RAID sync started on volume C.
Thu Aug 28 21:22:27 CDT 2014 Disk initialization successfully finished.
Thu Aug 28 17:48:08 CDT 2014 Disk initialization started. The estimated time of completion is 17 hour(s) and 39 minute(s), at which time you will be notified via email. You can also check the progress in Frontview in the Volumes -> RAID Settings tab. Please do not shutdown the system while the initialization is in progress.
Thu Aug 28 17:47:52 CDT 2014 Disk add event occurred on SATA channel 2.
Thu Aug 28 16:12:15 CDT 2014 System is up.

As you can see, the unit detected the new disk and successfully performed a disk initialization and RAID sync. I kept HDD1 (with the SMART errors) in the unit with the new HDD2 as the RAID volume. However, within 24 hours, there was a disk fail event on HDD2 as reported in the system log (shown below).

System log message(s):

Sat Aug 30 19:50:54 CDT 2014 A SATA reset has been performed on one or more of your disks that may have affected the RAID parity integrity. It is recommended that you perform a RAID volume resync from the RAID Settings tab ( accessible in the Volumes page => Volume tab in FrontView ). The resync process will run in the background, and you can continue to use the ReadyNAS in the meantime.
Sat Aug 30 19:50:37 CDT 2014 Disk fail event occurred on SATA channel 2. If the failed disk is used in a RAID level 1, 5, or X-RAID volume, please note that volume is now unprotected, and an additional disk failure may render that volume dead.

At this point, the disk was completely unreadable. I searched the forum and even called Seagate support to help determine if perhaps I got a lame disk or if something else was going on, but to no avail. The only bad thing I could find on the forum about that particular Seagate model was that there seemed to be a problem with those with firmware version CC26 (however, the version of the one I purchased was CC29). So, thinking perhaps it was just a lame disk (since it had a very good rating and was reviewed by so many), I ordered a replacement of the same from Amazon. Coincidently or not, the same exact thing happened with the replacement (HDD3).

After this happened, I ordered a USB to SATA/IDE adapter in order to try to figure out what was going on. In viewing HDD2 and HDD3 in Gparted (in Ubuntu), they was displayed as 'unallocated' with a read exclamation point icon next to it. With nothing to lose, I tried creating a partition table and the icon went away. So, I tried hot-swapping it into the unit to see if it would go through the initialization and RAID sync processes again, which it did. This time, however, I removed HDD1 from the unit in order to see if the errors on this disk was causing the failed disk event on HDD2. Of course, when I did this, RAIDar/FrontView showed a flashing yellow LED (as well as the disk make and model) and a flashing green LED for disk 1 on the device. I could access the unit through RAIDar/FrontView and a file browser. I left the unit (with just HDD2 in slot 2 and no disk in slot 1) that way for 3 days and no errors occurred. Since for both HDD2 and HDD3, they had both reported disk fail events within 24 hours of completing the initialization/syncing process, I figured that having lasted 3 days with no errors was a good indication that HDD1 was cause of the disk fail events. So, with HDD2 still in slot 2 of the unit, I hot-swapped HDD3 (after creating a partition table on this drive as I had on HDD2) into slot 1 figuring that it would go through the initialization/syncing process and I would be off and running. However, after doing so, the unit did not detect HDD3. I tried rebooting, both with HDD3 plugged in at bootup and hot-swapping after bootup, but no dice. The power button on the unit would blink and all four LEDs were also blinking in a repetitive pattern (2 successive slow blinks followed by 3 successive fast blinks). The unit was not detected by either RAIDar or FrontView. At this point, I removed both HDD2 and HDD3 and put HDD1 back in hopes of at least being able to detect the unit. But, even with the original disk back in, I could no longer detect it. I tried viewing HDD1 in Gparted to help determine what its status was and I've attached a screenshot. In viewing HDD2 and HDD3 in Gparted, they are both back at the 'unallocated' state with the exclamation point icon next to them. When I first put HDD1 in the USB to SATA/IDE adapter prior to viewing it in GParted, I got the popup message shown below. I've also attached a portion of the syslog.

(Don't know how to attach or insert images so Gparted screen looks like below.)


Partition File System Size Used Unused Flags
/dev/sdb1 ext3 1.95 GiB 1.95 GiB 6.44 MiB
/dev/sdb2 :!: unknown 250.00 MiB -- --
/dev/sdb3 extended 929.11 GiB -- --
/dev/sdb5 :!: lvm2 pv 929.11 GiB -- -- lvm
unallocated unallocated 211.39 MiB -- --


Popup message when I connected HDD1 to laptop via USB-to-SATA adapter

Unable to mount 2.1 GB Volume:

Error mounting /dev/sdb1 at /media/john/ce8e851f-0c2a-4b1f-82da-b402eafa2896: Command-line `mount -t "ext3" -o "uhelper=udisks2,nodev,nosuid" "/dev/sdb1" "/media/john/ce8e851f-0c2a-4b1f-82da-b402eafa2896"' exited with non-zero exit status 32: mount: wrong fs type, bad option, bad superblock on /dev/sdb1,
missing codepage or helper program, or other error
In some cases useful info is found in syslog - try
dmesg | tail or so


syslog after connecting HDD1 and HDD2 to laptop
sdb = HDD1
sdc = HDD2

[ 506.130228] EXT4-fs (sdb1): mounting ext3 file system using the ext4 subsystem
[ 506.130236] EXT4-fs (sdb1): bad block size 16384
[ 894.326698] usb 1-1.1: USB disconnect, device number 4
[ 909.743316] usb 1-1.1: new high-speed USB device number 5 using ehci-pci
[ 909.837368] usb 1-1.1: New USB device found, idVendor=152d, idProduct=0551
[ 909.837374] usb 1-1.1: New USB device strings: Mfr=1, Product=2, SerialNumber=5
[ 909.837379] usb 1-1.1: Product: USB to ATA/ATAPI Bridge
[ 909.837382] usb 1-1.1: Manufacturer: JMicron
[ 909.837386] usb 1-1.1: SerialNumber: 34106FFFFFFF
[ 909.838140] usb-storage 1-1.1:1.0: USB Mass Storage device detected
[ 909.838274] scsi6 : usb-storage 1-1.1:1.0
[ 911.437580] scsi 6:0:0:0: Direct-Access ORIC0 8628US3-C PQ: 0 ANSI: 2 CCS
[ 911.438100] scsi 6:0:0:1: Direct-Access ORIC0 8628US3-C PQ: 0 ANSI: 2 CCS
[ 911.439203] sd 6:0:0:0: [sdb] 1953525168 512-byte logical blocks: (1.00 TB/931 GiB)
[ 911.440198] sd 6:0:0:0: [sdb] Write Protect is off
[ 911.440202] sd 6:0:0:0: [sdb] Mode Sense: 28 00 00 00
[ 911.440702] sd 6:0:0:0: Attached scsi generic sg2 type 0
[ 911.441944] sd 6:0:0:1: [sdc] 3907029168 512-byte logical blocks: (2.00 TB/1.81 TiB)
[ 911.442100] sd 6:0:0:1: Attached scsi generic sg3 type 0
[ 911.442108] sd 6:0:0:0: [sdb] No Caching mode page found
[ 911.442113] sd 6:0:0:0: [sdb] Assuming drive cache: write through
[ 911.443950] sd 6:0:0:1: [sdc] Write Protect is off
[ 911.443956] sd 6:0:0:1: [sdc] Mode Sense: 28 00 00 00
[ 911.446064] sd 6:0:0:1: [sdc] No Caching mode page found
[ 911.446072] sd 6:0:0:1: [sdc] Assuming drive cache: write through
[ 911.450837] sd 6:0:0:0: [sdb] No Caching mode page found
[ 911.450844] sd 6:0:0:0: [sdb] Assuming drive cache: write through
[ 911.451839] sd 6:0:0:1: [sdc] No Caching mode page found
[ 911.451843] sd 6:0:0:1: [sdc] Assuming drive cache: write through
[ 911.497304] sdb: sdb1 sdb2 sdb3 < sdb5 >
[ 911.497673] sdc: unknown partition table
[ 911.501276] sd 6:0:0:1: [sdc] No Caching mode page found
[ 911.501279] sd 6:0:0:1: [sdc] Assuming drive cache: write through
[ 911.501282] sd 6:0:0:1: [sdc] Attached SCSI disk
[ 911.503541] sd 6:0:0:0: [sdb] No Caching mode page found
[ 911.503544] sd 6:0:0:0: [sdb] Assuming drive cache: write through
[ 911.503547] sd 6:0:0:0: [sdb] Attached SCSI disk
[ 912.082281] EXT4-fs (sdb1): mounting ext3 file system using the ext4 subsystem
[ 912.082289] EXT4-fs (sdb1): bad block size 16384


At this point I've spent tens of hours on this problem and at at my wits end as how to resolve it. Although I've search high and low on the Internet through documentation, blogs, forums, and wikis, I am not able to find any answers. If money were no object, I'd buy a newer model unit with support for newer model HDDs. However, that is not an option for me right now.

After all I've done, here are some outstanding questions that I have:

  • After finally getting HDD2 to seemly work with my synced data on it (and plugged into slot 2 of the unit), what is the correct procedure for putting in HDD3 in order to have a properly redundant system?

  • When HDD1 started reporting SMART self-assessment tests errors, is there a way to rescue the disk to a point where it still may be used to some degree?

  • Why does my unit indefinitely hang when I tried to download all logs from within FrontView? Is there an alternative way to access the logs so that I can send them to support when need be?


As far as my knowledge and experience, I have spent 15 years as a software engineer in the aerospace and defense industry. I am much more knowledgeable with the Windows OS and am somewhere between a beginner and intermediate when it comes to Linux-based systems. With all that said, I am open to any and all help. Thanks in advance for your anticipated help!

John

Some other notes...
I realize that the new disks I bought are twice the capacity as the one that originally came with the unit. After going through the HDD HCL to find a replacement disk, I found that many of the models are no longer available. Taking into consideration that the original disk was at 45% capacity of its 1TB, I decided to go to a 2 TB capacity since I didn't know how long the remaining models on the HCL were going to be available for my unit model. The Seagate model I chose was by far the best choice taking into consideration capacity, RPMs, transfer rate, cache size, price and user rating. Its only caveat was only having a 1 year warranty. If there is some other HDD model that someone else would recommend for my model of ReadyNAS that has an affordable price (preferable under $100), I'm open to suggestions. I also took into consideration, selling my current unit and going with a newer model if it was reasonably affordable compared to further investing in the one I currently have. However, that didn't pan out to be an option. I also considered staying with a 1TB capacity in order to keep costs down. After going through the HCL, that same Seagate model (but at the 1TB capacity) came out to be the best option using the same parameters mentioned above. However, my concern was that I would encounter the same problems that I have encountered with the 2TB capacity.

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