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Mook2's avatar
Mook2
Aspirant
Jan 02, 2020
Solved

316 Expansion - New HDD status "unknown". How do I bring it online?

Expanding 316 from 4TB drives to 6TB. Install of first 5 disks no issue. 6th disk added before resync finished after 5th disk.   6th disk shows as "black" on admin page. (Systems > Volumes). How do...
  • Sandshark's avatar
    Sandshark
    Jan 02, 2020

    By adding larger drives, you added a "layer" to the volume, which is a separate RAID.  When you jumped the gun, the first RAID sync (6 x 4TB) was apparently complete (thankfully, or you would likely have killed the whole volume).  The second layer (5x2TB at this time) is still syncing.  The system will not add another drive till that sync is complete, so it shows as black.

     

    Both RAID layers of your NAS are degraded.  The original one of 4TB partitions is degraded because drive 6 is missing from it.  The second layer of 2TB partitions is in re-sync.  If anything goes wrong, you will lose the volume, so do nothing until sync is complete.

     

    Hopefully, after the current sync completes, XRAID will figure things out and add the remaining drive.  But you have put it in a condition it may not be expecting, so we can only wait and see.  If the last drive does ultimately get added back, it will also need two syncs -- one for each layer.

     

    You can see if cat /proc/mdstat from SSH or mdstat.log from the log ZIP file show the original RAID (most likely md127) is "pending" re-sync.  If it is, that's a good sign.  The other (likely md126) will show as in progress.  md0 and md1 are the system and swap partitions, you can ignore them for now.

     

    If it does not automatically add both layers of the last drive, try removing and re-insertiong drive 6 when all syncs are complete.  And if that doesn't do it, reboot the system.  If both of those fail, I can probably give you SSH commands that will do so.  But you'll want a current backup before you do it (which you should have done before replacing the drives, anyway) just in case things go wrong.

     

    BTW, unless you suddenly need a huge boost in space or got an incredible deal on the drives, replacing all drives at the same time was not your best move.  They will now all be the same age and may fail at nearly the same time.  Replacing two now would have added 2TB (or more, had you used even larger drives), and each one after that would add another 2TB.  But, it's too late to change that now.

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