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boddeke's avatar
boddeke
Follower
Jun 24, 2026

battery nighthawk m6 (mr6150) swelling

hi,

 

   got a 2.5 year old nighthawk m6 (mr6150) and just notices the battery starts dangerously swelling! this should not happen... it has just been sitting in a cabinet as backup. i bought it at amazon.nl but they do not want to replace it as it is out of warranty. this seems like a dangerous production problem of either the battery or the charging electronics. i do want netgear to know about this.

 

   also i am a bit afraid to put in a new battery...

 

   anyone else had this? what should i do?

 

thanks

frank

 

 

3 Replies

  • StephenB's avatar
    StephenB
    Guru - Experienced User
    boddeke wrote:

    this seems like a dangerous production problem of either the battery or the charging electronics. 

    Was the aircard on a charger?  Or was it just sitting in the cabinet (not connected to anything)?

     

    Battery swelling is a common sign of failure in a lithium battery - aging + humidity can cause it.  But so can overcharging.

    boddeke wrote:

    what should i do?

    Obviously dispose of the battery.  Be careful not to puncture it, as that can result in a fire.

     

    If there is no sign of damage to the electronics inside the aircard, then it should be safe to replace the battery with a new one.  Though I don't think you'll find many Netgear-branded replacements - googling shows mostly third-party replacements when I look.

      • Fortra's avatar
        Fortra
        Luminary

        I would recommend taking off the battery cover on the mobile router, before placing it into the cradle. Doing this would allow the fan air flow to regulate the mobile router & battery temperature.

         

        I made my own bespoke low-profile, 5v low voltage USB coolers. :D